Secondary Cooling Support Guidance Technology for High-Speed Continuous Casting Billets
Author of the article: CHENYang1, WANGFang2, QIAN Liang1, XIE Changchuan1, LI Xiujie1, LI Fushuai1
Author's Workplace:1. CCTEC Engineering Co., Ltd., Wuhan 430073, China; 2. Faculty of Humanities, Wuhan University of Engineering Science, Wuhan 430200, China
Key Words:high casting speed; billet continuous casting; bulging; foot roll; dense guide roll segment
Abstract:
With increasing casting speed, the residence time of a billet in the secondary cooling zone decreases, the heat
derived per unit time increases, and the ability of the solidified billet shell to withstand various strains decreases. To study
secondary cooling support guidance technology for high-casting speed billets, 3D creep finite element bulging calculation
software was developed on the basis of elastic mechanics. The bulging volume of a billet can be accurately predicted via a
viscoelastic creep model, which can be used to determine the optimal clamping length and provide a useful reference for
the roll design of high-casting-speed continuous casting machines. On the basis of the production statistics data, the design
criterion of foot roll is proposed; that is, when the casting speed exceeds 5.2 m/min, an independent dense guide roll
segment should be added to effectively control the bulging deformation for the production of a 160 mm×160 mm cross
section of an ordinary carbon steel billet.