ISSN:1000-8365 CN:61-1134/TG
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Effect of Fe Content on the Electrical Conductivity and Mechanical Properties of Al-Fe Die-Casting Alloy
Author of the article:JIANG Siben, YANG Yang, LU Kexin
Author's Workplace:BYD Auto Industry Co., Ltd., Shenzhen 518118, China
Key Words:Al-Fe alloys; die-casting; electrical conductivity; mechanical properties; heat treatment
Abstract:
In response to the current technical problem of balancing electrical conductivity, mechanical properties, cost and die-casting fluidity of cast aluminum alloys, a novel Al-Fe alloy was investigated with gradient Fe contents to maximize mechanical properties while maintaining a high electrical conductivity. The microstructure, high-temperature stability and different heat treatment processes were also examined. The results suggest that Al-(0.25%~3.0%)Fe-0.02%B(mass fraction) alloys exhibit good casting fluidity. Adding Fe could significantly improve the mechanical properties but slightly lower the electrical conductivity, as the strength increases by 130%, but the electrical conductivity decreases by 17% when the Fe content varies from 0.25% to 3.0% . The electrical conductivity and mechanical strength both slightly decrease in a high-temperature environment with decent stability. Aging treatment slightly improves both the electrical conductivity and strength by approximately 1.4%IACS and 7 MPa, respectively. The Al-Fe alloy should be a promising candidate for a high conductivity, middle strength, low-cost die-casting material.