Numerical Simulation of Inclusion Movement in Vertical Centrifugal Casting and its Application
Author of the article:QIE Xiwang;XIAO Gen;YIN Yajun;ZHANG Meijuan;NAN Hai;ZHOU Jianxin
Author's Workplace:Beijing Institute of Aeronautical Materials,Beijing 100095,China;Baimtec Material Co.Ltd.,Beijing 100094,China;Beijing Engineering Research Center of Advanced Titanium Alloy Precision Forming Technology,Beijing 100095,China;State Key Laboratory of Material Processing and Die&Mould Technology,School of Materials Science and Engineering,Huazhong University of Science and Technology,Wuhan 430074,China
Key Words:vertical centrifugal casting inclusions numerical simulation process optimization
Abstract:
The force of the fluid particles in the filling process of vertical centrifugal casting is analyzed.Based on the flow control equation and the motion control equation of inclusions,and based on the Huazhu CAE system,the motion tracking program of inclusions in the vertical centrifugal casting filling process is developed.A CT scan of a titanium alloy support plate casting was used to obtain the distribution information of its inclusions.The results showed that the distribution of inclusions was consistent with the distribution of the inclusions predicted by the numerical simulation,which verified the effectiveness of the numerical simulation program in this paper.Finally,the above-mentioned simulation program was used to optimize the centrifugal speed parameters of the centrifugal casting of the support plate parts,and the best centrifugal speed suitable for the support plate casting was 150 r/min.