Testing Research on the Performance of Water-based Release Agents for Aluminium Alloy Die Casting
Author of the article: HONGFugui1, FENG Jiaxiong1, XIONG Bin1, CHEN Sitong2, WU Mengwu2
Author's Workplace:1. Guangdong Hongte Precision Technology (Taishan) Co., Ltd., Taishan 529262, China; 2. School of Automotive Engineering, Wuhan University of Technology, Wuhan 430070, China
Key Words:high-pressure die casting; water-based release agent; performance testing
Abstract:
Release agents are indispensable auxiliary agents in the high-pressure die casting production process. Improper
selection of the release agent will cause surface quality problems and defects in the casting. Therefore, it is necessary to
conduct appropriate performance testing of the release agent prior to its machine application. Two commercial water-based
release agents (type A and type B) commonly used in aluminium alloy die-casting production enterprises were selected to
study the testing methods for typical performance indicators of release agents. Through viscosity tests, particle size tests,
thermogravimetric tests, gas chromatography-mass spectrometry tests, contact angle and surface tension tests, and room
temperature stability tests, the demolding performance, thermal stability, adhesion performance and room temperature
stability of the two release agents were comprehensively evaluated and analysed. The results show that the type A release
agent has better thermal stability and demolding performance than the type B release agent does. Moreover, the gas
volatilization of the type A release agent is lower, effectively avoiding the generation of bubble defects in die castings.