Effect of Al-Ti-B Refiner on the Grain Size and Hot Tear Susceptibility of Cast Al-Cu-Mn-Mg Alloy
Author of the article: YANGHaiyan1, HAO Qitang1, ZHANG Han1, LYU Yadong1, YU Wentao2
Author's Workplace:1. State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an 710072, China; 2. Shaanxi Key Laboratory of Surface Engineer and Remanufacturing, Xi'an University, Xi'an 710065, China
Key Words:Al-Ti-B refiner; Al-Cu-Mn-Mg alloy; grain size; microstructure; hot cracking susceptibility
Abstract:
Al-Cu-Mn-Mg alloys are widely used in aerospace, rail transportation, and other fields because of their excellent
comprehensive properties. However, this alloy is prone to hot cracking defects during the casting process, which severely
affects the quality and reliability of castings. Therefore, improving the grain refinement effect of an alloy is highly
important for enhancing its casting performance. The Al-Ti-B refiner is the most commonly used grain refiner in aluminium
alloy casting, but the effects of Al-Ti-B refiners with different Ti-B mass ratios on grain refinement and hot cracking
mechanisms have not yet been systematically studied. The influence of Al-Ti-B refiners with different Ti/B mass ratios on
the microstructure and hot cracking susceptibility (HCS) of cast Al-Cu-Mn-Mg alloys was investigated via X-ray diffraction
(XRD), optical microscopy (OM), scanning electron microscopy (SEM), and constrained rod casting (CRC) metal molds
restrained by hot cracking rod molds. The experimental results reveal that the contents of the Al3
Ti and TiB2
phases in
the four Al-Ti-B refiners (Al-3Ti-1B, Al-4Ti-1B, Al-5Ti-1B, and Al-5Ti-2B) significantly differ. At a constant B content of
0.3 wt.%, the average grain sizes of the Al-5Cu-0.7Mn-0.55Mg alloy refined by these four refiners are 162.07, 113.73,
107.81 and 88.00 μm, respectively. The corresponding HRC indices are 112, 136, 96 and 24. Microstructural mechanism analysis reveals that the content of the TiB2
phase significantly influences both the grain refinement efficiency and hot
cracking susceptibility. Notably, the Al-5Ti-2B refiner demonstrates superior performance by simultaneously achieving
effective grain refinement and substantially reducing the hot cracking tendency of the alloy.