Research Progress in Vertical Centrifugal Casting Precision Casting Technology
Author of the article:WANGChenxu1, DINGXin1, WANGXinxiu1, ZHANG Yong2, YU Zhongjun2, XIA Feng2, FANG Hongze1, CHEN Ruirun
Author's Workplace:1. School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China; 2. AECC, Harbin Dongan Engine Co., Ltd., Harbin 150001, China
Key Words:vertical centrifugal casting; numerical simulation; casting process; casting equipment
Abstract:
Centrifugal casting involves injecting liquid metal into a high-speed rotating mold so that the liquid metal
undergoes centrifugal movement to fill the mold and form a casting. Centrifugal casting can be classified into horizontal
centrifugal casting and vertical centrifugal casting. By means of centrifugal casting, hollow cylinder, ring castings and cast
pipes are produced with high production efficiency, low production cost and fine casting structure. Compared with
horizontal centrifugal casting, vertical centrifugal casting has the advantages of a small footprint, convenient operation,
good material applicability and high process flexibility. Vertical centrifugal casting technology has a history of several
decades and was first used to produce military products such as artillery shells. With the continuous development of vertical
centrifugal casting technology, it has been widely used in civil fields. Researchers have sought to improve the vertical
centrifugal casting process to increase production efficiency, reduce costs, reduce scrap rates and improve product quality.
In this paper, the research progress in vertical centrifugal casting technology at home and abroad in recent years is
summarized in three aspects: key technology, numerical simulation and typical castings. The research results of casting
metal selection, casting process design, casting mold selection and design, centrifugal casting coating and centrifugal
casting machine are introduced. The applications of the smoothed particle hydrodynamics (SPH) method, particle tracking
velocimetry (PTV) method and inclusion movement law in numerical simulations of vertical centrifugal casting are
presented. Typical casting cases of vertical centrifugal casting technology, such as bimetal composite rolls, cone section
drums and large-diameter thick wall reducers, are listed.