Analysis and Solution of Casting Defects in the Cylinder Head of a Certain Marine Diesel Engine
Author of the article: GAOBo1, ZHANGHong2, LEIWangping2, ZHENG Jun3, WANG Meidong3, YAN Yuexu3, YANGJunjun2, TIAN Ying2
Author's Workplace:1. Department of Navy Equipment, Xingping 713102, China; 2. Shaanxi Diesel Engine Heavy Industry Co., Ltd., Xingping 713102, China; 3. China Nuclear Engineering Consulting Co., Ltd., Beijing 100073, China
Key Words: cylinder head; nodular iron; thin-walled shrinkage defect; isolated hot spot
Abstract:
At present, there is much research on the shrinkage defects of thick and large ductile iron castings. However,
less research has focused on shrinkage defects in thin-walled parts, especially in complex structure castings. This paper
analyses the cause of the shrinkage defects in the intake and exhaust pipes of a certain type of marine cylinder head and the
slag inclusion problem on the spring seat surface of our company. Corresponding measures were taken to optimize the
process: ① the isolated hot spots were eliminated by improving the cold iron process of the exhaust hole; ② the machining
allowance was added on the spring seat surface so that the slag was fully floated and removed by machining. The
subsequent machining results show that all defects in the cylinder head after the process optimization have been eliminated.
The quality has been effectively improved, with the qualification rate increasing from 50% to 93%.