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激光加工气膜孔重铸层的研究进展
Process in Laser Drilling of the Film Hole Recast Layer
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- DOI:
- 作者:
- 范润泽,谢合瑞 ,徐静吉,凡正杰,梅雪松 ,崔健磊
FAN Runze ,XIE Herui, XU Jingji 1 , FAN Zhengjie , MEI Xuesong,CUI Jianlei
- 作者单位:
- 西安交通大学机械制造系统工程国家重点实验室,西北工业大学 凝固技术国家重点实验室,西安航天发动机有限公司
State Key Laboratory for Manufacturing Systems Engineering,State Key Laboratory of Solidification Processing,Xi'an Space Engine Ltd.
- 关键词:
- 激光钻孔;气膜孔;重铸层;形成机理
laser drilling; film cooling hole; recast layer; formation mechanism
- 摘要:
- 气膜冷却孔是航空发动机涡轮叶片上的重要冷却结构,激光可以在涡轮复杂曲面上制备出高精度气膜孔。激光作用过程中产生的重铸层会降低气膜冷却效果。 虽然超快激光通常视为“冷”加工,但大功率高重频的超快激光也会出现热损伤。 激光加工气膜孔技术的重点是多方面的 , 重铸层形成机理及其抑制方法是激光加工气膜孔技术的重点之一。 目前对激光加工气膜孔重铸层的研究集中于加工参数的影响。 激光加工气膜孔重铸层的研究已经取得了一定的成果,但是尚未解决重铸层形成机理问题。 从重铸层的金相组织、元素组成等方面对重铸层进行表征分析是一种可能的研究方向,介绍激光加工气膜孔的加工原理与现状,并对激光加工微孔时重铸层的相关研究进行综述,总结了目前关于重铸层形成机理的相关理论研究。Film cooling holes are important cooling structures on aero-engine turbine blades. Lasers can fabricate high-precision film cooling holes on complex turbine surfaces. The recast layer produced during laser machining will reduce the cooling effect. Although ultrafast lasers are usually regarded as “ cold ” processing, thermal damage can also occur in high-power and high-repetition rate ultrafast lasers. The focus of laser processing film cooling hole technology is multifaceted, and the formation mechanism of the recast layer and its inhibition method are key points of laser processing film cooling hole technology. At present, research on laser processing of the recast layer of film cooling holes focuses on the influence of parameters. Some achievements have been made in the research of laser processing of the recast layer of film cooling holes, but the formation mechanism of the recast layer has not yet been solved. It is possible to characterize and analyse the recast layer from its metallographic structure and element composition. This paper introduces the processing principle and status of laser processing of film cooling holes. Then, it summarizes the relevant research on the recast layer of microholes and finally the current theoretical research on the formation mechanism of the recast layer.