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基于Pro-CAST的底座铸件缺陷分析及铸造工艺优化
Defect Analysis and Casting Process Optimization of Pedestal Casting Based on Pro-CAST
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- DOI:
- 作者:
- 韩 宝，贾枝树，张挨元，林 涛，李卫国
HAN Bao, JIA Zhishu, ZHANG Aiyuan, LIN Tao, LI Weiguo
- 作者单位:
- 内蒙古第一机械集团股份有限公司 第一分公司，内蒙古 包头 014030
The first Branch of Inner Mongolia First Machinery Group Co., Ltd., Baotou 014030, China
- 关键词:
- 砂型铸造；ProCAST 模拟；工艺优化；缩孔；铸钢件生产
casting; ProCAST simulation; process optimization; shrinkage cavity
- 摘要:
- 对车长门底座特种钢铸件采用发热冒口进行补缩，分析了冒口下部缩孔缺陷产生的原因。 结合 Pro-CAST
仿真模拟技术，优化了冒口工艺方案，并通过冒口对比、密实度解剖、加工、射线检测、超声探伤等验证了工艺方案的合
理性。 结果表明，解决了车长门底座在酯硬化水玻璃生产的铸造缩孔问题，实现了冒口充分补缩。
The causes of shrinkage defect in the lower part of the riser were analyzed. Combined with Pro-CAST simulation technology, the riser process plan was optimized, and the rationality of the process plan was verified by riser comparison, density dissection, machining, radiographic detection, ultrasonic flaw detection, etc. The results show that the foundry shrinkage problem of the base of the long door in the production of ester hardened sodium silicate is solved and the riser shrinkage is fully realized.